Abel Womack Manufacturing & Warehouse Distribution

Manufacturing & Warehouse Distribution equipment, service, rentals & support from Abel Womack, Raymond forklift NE Distributor

  • Online Catalogs
  • Contact
  • Locations
  • Customer Login
  • Cleanrooms & Controlled Environments
  • FANUC Industrial Robots
  • Automated Storage and Retrieval Warehouse Systems
  • Manufacturing Solutions
  • Modular Building Systems
  • Raymond Forklifts
  • Mobile Storage Systems
  • About Us
    • Careers
    • Customer Service Policy
    • Customer Testimonials
    • Discover the Difference
    • Our Locations
    • Management Staff
    • Raymond Solutions & Support Center
  • Forklifts
    • Used Forklifts and Equipment
    • Forklift Rentals and Leases
    • J1-TSV Task Support Vehicle
    • Raymond Basics
    • Power Solutions
  • Parts & Service
    • Equipment Maintenance & Repair
    • Forklift & Conveyor Parts
    • Forklift Safety Training
    • Shop Warehouse Products
    • Tennant Sweepers and Tennant Scrubbers
    • TechMate Service Lift
  • Optimization
    • Fleet and Warehouse Management Solutions
    • Labor Management
    • Asset & Maintenance Management
    • Operator Assist Technologies
    • Real Time Location Systems
  • Integrated Systems Solutions
    • Automated Guided Vehicles (AGV)
    • Automated Storage & Retrieval Systems
    • Conveyor Systems and Sortation
    • Deep Lane High Density Pallet Storage
    • Pallet Racking and Shelving
    • Mobile Storage Systems
    • Industrial Robots
    • Warehouse Automation and Software
    • Indoor Vertical Growing
    • Modular Building Systems
    • Cleanrooms and Controlled Environments
  • Engineering
    • Automated and Robotic Simulation
    • Facility Design and Layout
    • Project Management
  • Information
    • Blog
    • Case Studies
    • Industry Solutions
    • Material Handling News
    • Videos
You are here: Home / News / Warehouse News / Starting over

Starting over

Starting over Click here to view original web page at www.dcvelocity.com
Automated guided carts
Automatic guided carts feature "cow catchers" (on the left and right) to prevent a forklift operator from getting caught between the frame and the AGC. The double-stacked racks sit on top. The carts run on magnetic guidance strips on the floor.

SUCCESS, AND WHAT'S NEXT

The impact of all these changes has been remarkable. For example, under the "switcher" system, it used to take three to four hours to move loads from one building to another, and manufacturing lines would order an entire shift's worth of components to ensure they'd always have what they needed. Now, the transfer between plant and production line takes as little as three to 10 minutes. As a result, the lines can order just the materials they need when they need them, which has freed up additional space for manufacturing.

Congestion has been reduced and safety greatly improved. Before, there were a lot of forklifts weaving around each other and moving throughout the plant. With the AGCs in place, the forklifts only operate in their own zones. And because the AGCs run on magnetic strips, Buscher says, pedestrians can see the carts' exact travel path. Furthermore, their laser "bumpers" prevent collisions with pedestrians, vehicles, or other obstacles.

The project achieved ROI in just 14 months, well ahead of the 24-month mandate. Some of the greatest savings—in the millions of dollars—came from a reduction in labor. Overtime is a thing of the past, as are the switchers and trailers that shuttled between the factory and the off-site warehouses. At the DC, less labor is required at the shipping and receiving docks, and a number of forklifts across three shifts have been eliminated. CKNA emphasizes that employees whose positions were no longer needed were offered new positions in the DC, in the plant, or at other company facilities.

That's not the end of the story, though. Currently, the three partners are studying whether the SmartCarts could load and unload themselves by means of power belt conveyors mounted on top. CKNA is also working with Meiji Corp. to put radio-frequency identification (RFID) tags on racks and shipping containers in order to better track them. The DC also aims to replace manual scanning with automatic readers mounted on the forklifts, allowing better tracking of inventory within the facility and connecting it with the lift trucks' movements.

Given its quick ROI, this bold toss-it-out-and-start-over solution was bound to attract attention. And it has: The project received the 2015 Calsonic Kansei CEO's Award for the region encompassing North America, Mexico, and Brazil.

Video still: Automatic guided carts
You can see the automatic guided carts at CKNA's Lewisburg facilty in action in this video on Calsonic Kansei's website.

Editor's note:

About the Author

Toby Gooley
Senior Editor
Before joining DC VELOCITY and its sister publication, CSCMP's Supply Chain Quarterly, where she serves as Editor, Toby Gooley spent 20 years at Logistics Management covering international trade and transportation as Senior Editor and Managing Editor. Prior to that she was an export traffic manager for 10 years. She holds a B.A. in Asian Studies from Cornell University.
Email Toby Gooley | More articles by Toby Gooley

Join the Discussion

After you comment, click Post. If you're not already logged in, you will be asked to log in or register.

Feedback: What did you think of this article? We'd like to hear from you. DC VELOCITY is committed to accuracy and clarity in the delivery of important and useful logistics and supply chain news and information. If you find anything in DC VELOCITY you feel is inaccurate or warrants further explanation, please contact Chief Editor David Maloney. All comments are eligible for publication in the letters section of DC VELOCITY magazine. Please include you name and the name of the company or organization your work for.

Sue Boczenowski

About the Author

Sue Boczenowski is the Marketing Manager for Abel Womack.

  • About Us
  • Industry Solutions
  • Blog
  • Products
  • Corporate News
  • Forklift News
  • Warehouse News
  • Contact
  • Twitter
  • Facebook
  • YouTube
  • Linkedin
Raymond_ASASC_2020

Abel Womack - Discover the Difference - logo
1 International Way
Lawrence, MA 01843
800-554-2887

  • Twitter
  • Facebook
  • YouTube
  • Linkedin
  • Home
  • About Us
  • Forklifts
  • Careers
  • Fleet Management Solutions
  • Professional Design & Engineering Services
  • Parts
  • Service
  • Forklift Training
  • Pre-Owned Forklifts
  • Forklift Rentals
  • Products
  • Contact Us
  • Sitemap
  • Privacy Policy

Offices In

Massachusetts
Connecticut
New York
Maine
New Hampshire
Rhode Island
Vermont

Copyright © 2021 · Abel Womack 2.0 on Genesis Framework · WordPress · Log in